product development
product development

October 17, 2024

What To Expect: The 8 Stages Of The Product Manufacturing Process

Uncategorized

Are you a salon or medspa owner looking to elevate your brand with a customized product line? Partnering with an industry-leading product manufacturer like Allure Labs is an effective strategy for setting your business apart in today’s oversaturated market. Whether you use skincare, haircare, or professional-grade treatments, Allure guides you through every step of the product manufacturing process to ensure you receive high-quality, personalized products that reflect your brand’s vision. In this guide, we’ll walk you through each stage of the product manufacturing process and outline everything you can expect when you partner with us on your white-label or custom-formulated products.

Product development process stages

Stage 1: Product Design

Begin your journey by submitting a product request form to give our product development team an idea of your concept and relevant benchmarks. Next, we’ll contact you to set up an initial consultation call to pinpoint your vision, market demands, and any specific attributes about your product concept that should be considered. The product design stage is critical in setting you up for a successful product launch.

In our initial kick-off meeting, be sure to share any:

  • Key ingredients you’d like to include in your product formulations
  • Packaging concepts and any materials you want to avoid
  • Desired aesthetic attributes such as color, scent, texture
  • Competitor or marketplace prototypes, if applicable

Once we have a firm idea of your product concept, we will make recommendations that best align our manufacturing capabilities with your brand’s aspirations.

Stage 2: Formulation

Next, we’ll introduce you to our Research and Development Lab so you can start formulating your product. Our expert chemists design formulations tailored to your requirements using cutting-edge technology and today’s most popular ingredients. Our R&D lab optimizes your products throughout the formulation stage for maximum effectiveness and market appeal.

During this stage, we’ll need some critical information from you to fine-tune the product’s formulation:

  • Is this an OTC (over-the-counter) product?
  • What type of packaging does the ingredient list (IL) require?
  • Are specific raw materials required?
  • Can we start with an existing formula or develop a new base?

Our chemists will create your custom formulation according to these specifications, ensuring it meets your standards for performance and quality.

Stage 3: Packaging & Labeling

Our packaging department is here to assist you in sourcing the best packaging and labeling solutions for your product. Whether you require bottles, jars, or tubes, we can accommodate a range of packaging formats to suit your needs. Our labeling machinery can apply front, back, and wraparound labels in one pass, assuring your products look professional and on-brand.

Stage 4: Pricing

Allure understands pricing is a paramount factor in determining your product’s success. Our team works with you to choose a competitive price point that balances quality with profitability to scale your business according to your goals.

Stage 5: Safety & Stability Testing

We conduct extensive stability and compatibility testing on your products to guarantee the highest standards. Our testing procedures include:

This rigorous testing ensures your products are safe, stable, and perform well over their intended shelf life.

Stage 6: Quality Control & Assurance

Our Quality Control (QC) and Quality Assurance (QA) teams play vital roles in maintaining the integrity of your product line:

  • Raw Material Testing: Verify the quality of raw and packaging materials through vendor validation.
  • Stability Testing: Determining the shelf life of your products to ensure long-lasting effectiveness.
  • Skin Reaction Testing (HIRPT): Confirming the safety of your ingredients for customer use.
  • Process Validation: Ensuring every step in the manufacturing process adheres to strict guidelines for consistency and quality.

Adherence to CGMP (Current Good Manufacturing Practice) guidelines ensures that every manufacturing, processing, and packaging stage is reviewed to guarantee a premium product.

Stage 7: Filling & Manufacturing

Now, your product moves into manufacturing, where we produce your order precisely and carefully. Our facility is equipped to handle high-volume orders with multi-head container fillers and production vessels ranging from 100 to 4,000 liters. You can expect your product to be manufactured and delivered within 10-12 weeks, ready for market launch.

Stage 8: Regulatory Compliance

We are fully licensed and certified to meet the highest industry standards, including:

  • FDA Drug Manufacturing License issued by the Department of Health, State of California
  • Cosmetic Manufacturing Registration with the Department of Health, State of California
  • Organic Processed Product Registration by the Department of Public Health, State of California
  • US National Organic Program Certification issued by Oregon Tilth

These certifications ensure that your products comply with regulatory requirements, giving you peace of mind and confidence in your branded line.

Bring Your Vision to Market

Creating a custom product line for your salon or medical spa is more than just manufacturing; crafting a brand experience that resonates with your customers and entrusts you with their loyalty. With our comprehensive product manufacturing process, you’ll receive high-quality products delivered on time in packaging that aligns with your brand’s identity.

Ready to transform your salon’s brand with a custom product line? Let’s make your vision a reality. Get in touch today to start your product manufacturing process and develop a quality range of skincare, haircare, or specialized medical spa treatments that set your business apart.

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